2026/10/8
Rezgar Hasanzadeh

Rezgar Hasanzadeh

Academic rank: Assistant Professor
ORCID:
Education: PhD.
H-Index:
Faculty: Faculty of Engineering
ScholarId:
E-mail: r.hasanzadeh [at] kut.ac.ir
ScopusId:
Phone:
ResearchGate:

Research

Title
Future trends and innovations in fused filament fabrication 3D printing
Type
Book
Keywords
Fused filament fabrication; advanced materials; 3D printing; AI-driven process control; sustainable additive manufacturing; future applications
Year
2026
Researchers Rezgar Hasanzadeh

Abstract

This chapter provides a forward-looking assessment of the technological, digital, and sustainability-driven transformations shaping the future of fused filament fabrication (FFF). Building on the foundational progress of earlier chapters, this section highlights the convergence of advanced materials, hybrid manufacturing routes, and next- generation process architectures that are redefining FFF capabilities. The chapter examines the growing impact of artificial intelligence, machine learning, and real-time monitoring frameworks on process optimization, defect prediction, and closed-loop control. Increasing emphasis on sustainability is addressed through bio-based polymers, recyclability strategies, energy-efficient hardware, and circular-economy manufacturing practices. Emerging application domains, including aerospace, biomedical engineering, construction, micro-manufacturing, and distributed production, are analyzed to illustrate how future FFF systems will integrate performance, reliability, and compliance with evolving industrial standards. The chapter concludes with a consolidated research roadmap outlining key challenges, required breakthroughs, and strategic priorities for the next decade of FFF innovation. Together, these insights offer a comprehensive vision for how scientific advances, digital ecosystems, and sustainable frameworks will shape the next-generation of FFF technologies.